RECYCLING OF ALUMINUM SCRAP FROM THE MILITARY SECTOR: ENVIRONMENTAL AND TECHNOLOGICAL ASPECTS

Procesi littâ, 2025, Vol 3 (161), 82-94

Authors

DOI:

https://doi.org/10.15407/plit2025.03.082

Keywords:

secondary aluminum, scrap recycling, military equipment, mechanical properties, environmental safety

Abstract

This study examines the possibility of recycling aluminum scrap from military equipment destroyed due to warfare in Ukraine, which has led to significant environmental and economic challenges. The accumulation of damaged equipment in open areas poses a threat of environmental pollution due to metal corrosion, which causes the release of hazardous substances into the soil, water bodies, and atmosphere. However, despite these issues, such equipment also has significant untapped economic potential, as it can be recycled into secondary materials for the production of new modern products. The study revealed that the obtained aluminum alloy is close in its chemical composition to commercially available alloys such as 1925 and V95, which increases its feasibility for use in new cast products with adequate mechanical properties. The determined mechanical properties of the alloy, including its strength (up to 140 MPa) and elongation (2.42%), confirm the alloy’s potential for further use in industry, particularly in structures requiring high mechanical properties. Specifically, the obtained alloy can be applied for the manufacture of structural elements that require high specific strength and corrosion resistance, such as cast engine components, housing parts, and other structural elements. The proposed technology for recycling aluminum scrap ensures efficient use of secondary resources with minimal environmental impact, which is an important aspect of the sustainable development of the metallurgical industry. The study confirmed the possibility of
obtaining an aluminum alloy that is close in its chemical composition and mechanical properties to industrially used alloys such as 1925 and V95. Thus, the research results can serve as a basis for further improvement of aluminum recycling technologies and their implementation into practice. The use of secondary aluminum alloys in production will not only allow for reducing the environmental footprint of the metallurgical industry but also contribute to economic development, optimization of resource consumption, and reduction of dependence on primary raw materials. 

Author Biographies

Serhii Petrychenko, National Technical University of Ukraine “Igor Sikorsky Kyiv Polytechnic Institute” (Kyiv, Ukraine)

graduate student

Oleksandr Narizhnyi, National Technical University of Ukraine “Igor Sikorsky Kyiv Polytechnic Institute” (Kyiv, Ukraine)

graduate student

Mykhailo Yamshinskij, National Technical University of Ukraine “Igor Sikorsky Kyiv Polytechnic Institute” (Kyiv, Ukraine)

Dr. Sci. (Engin.), Professor, Department Chair

Evgen Byba, National Technical University of Ukraine “Igor Sikorsky Kyiv Polytechnic Institute” (Kyiv, Ukraine)

PhD (Engin.), Associate Professor, Associate Professor

Аnatolii Minitskyi, National Technical University of Ukraine “Igor Sikorsky Kyiv Polytechnic Institute” (Kyiv, Ukraine)

Dr. Sci. (Engin.), Professor

Maksym Barabash, Technical Center, N.A.S. of Ukraine (Kyiv, Ukraine)

Dr. Sci. (Engin), Senior Researcher, Professor

Bohdan Kyvhylo, National Technical University of Ukraine “Igor Sikorsky Kyiv Polytechnic Institute” (Kyiv, Ukraine)

assistant

Ivan Lukianenko, National Technical University of Ukraine “Igor Sikorsky Kyiv Polytechnic Institute” (Kyiv, Ukraine)

PhD (Engin.), Associate Professor

References

Zhirohov, M. (2020). Aluminum armor of the airborne troops. Kyiv: Patriot Book. [in Ukrainian].

Kononenko, H. A. et al. (2022). Modern prospective metallic materials for armor barriers (review). Fundamental and Applied Problems of Ferrous Metallurgy, 36, pp. 325–342. https://doi.org/10.52150/2522-9117-2022-36-325-342. [in Ukrainian].

International Aluminium Institute. (2020). Global Aluminium Cycle 2019. Alucycle. https://alucycle.international-aluminium.org/public-access/.

Bertram, M. et al. (2017). A regionally-linked, dynamic material flow modelling tool for rolled, extruded and cast aluminium products. Resources, Conservation and Recycling, 125, pp. 48–69. https://doi.org/10.1016/j.resconrec.2017.05.014.

Allwood, J. M. et al. (2010). Options for achieving a 50% cut in industrial carbon emissions by 2050. Environmental Science & Technology, 44(6), pp. 1888–1894. https://doi.org/10.1021/es902909k.

Gutowski, T. G. et al. (2013). The energy required to produce materials: Constraints on energy-intensity improvements, parameters of demand. Philosophical Transactions of the Royal Society A: Mathematical, Physical and Engineering Sciences, 371. https://doi.org/10.1098/rsta.2012.0003.

Ritchie, H., & Roser, M. (2020). CO₂ and greenhouse gas emissions. Our World in Data, 1. https://ourworldindata.org/co2-and-other-greenhouse-gas-emissions.

Cullen, J. M., & Allwood, J. M. (2013). Mapping the global flow of aluminum: From liquid aluminum to end-use goods. Environmental Science & Technology, 47(7), pp. 3057–3064. https://doi.org/10.1021/es304256s.

Pozhuev, V. I. et al. (2007). Non-ferrous metallurgy: Textbook. Part 1. Raw materials and production. Zaporizhzhia: ZDIA. [in Ukrainian].

Pryhunova, A. H. et al. (2022). Aluminum industry of Ukraine: From decline to potential growth. Metal and Casting of Ukraine, 3(330), pp. 8–20. https://doi.org/10.15407/steelcast2022.03.008. [in Ukrainian].

International Aluminium Institute. (2020). Primary Aluminium Smelting Power Consumption. https://www.world-aluminium.org/statistics/primary-aluminium-smeltingpowerconsumption/.

Das, S. K. et al. (2010). Aluminum recycling—An integrated, industrywide approach. JOM, 62(2), pp. 23–26. https://doi.org/10.1007/s11837-010-0026-6.

Schlesinger, M. (2006). The recycling industry. Aluminum Recycling, pp. 163–170. https://doi.org/10.1201/9781420006247.ch11.

Buchner, H. et al. (2017). Potential recycling constraints due to future supply and demand of wrought and cast Al scrap—A closed system perspective on Austria. Resources, Conservation and Recycling, 122, pp. 135–142. https://doi.org/10.1016/j.resconrec.2017.01.014.

Krone, K. (2000). Aluminum recycling — From raw material to finished alloy. Düsseldorf: Aluminiumverlag.

Martens, H. (2011). Recycling technology: Textbook for teaching and practice (Vol. 11). Wiesbaden: Springer Fachmedien Wiesbaden. https://doi.org/10.1007/978-3-658-02786-5.

Petryshyn, M. M. et al. (2024). Injection of excess pressure during the crystallization process on the structure and power of the alloy of the Al−Si−Cu system for aviation technology. Metallophysics and Latest Technologies, 46(4), pp. 325–341. https://doi.org/10.15407/mfint.46.04.0325.

Prillhofer, R., Prillhofer, B., & Antrekowitsch, H. (2009). Treatment of residues during aluminum recycling. TMS Annual Meeting, pp. 857–862.

Kammer, C. (2002). Aluminum Handbook — Part 1. Düsseldorf, Germany: Aluminiumverlag.

Published

26-08-2025

How to Cite

Petrychenko С. ., Narizhnyi О. ., Yamshinskij М. ., Byba Є. ., Minitskyi А. ., Barabash М. ., Kyvhylo Б. ., & Lukianenko І. . (2025). RECYCLING OF ALUMINUM SCRAP FROM THE MILITARY SECTOR: ENVIRONMENTAL AND TECHNOLOGICAL ASPECTS: Procesi littâ, 2025, Vol 3 (161), 82-94. Casting Processes, 161(3), 82–94. https://doi.org/10.15407/plit2025.03.082

Issue

Section

PROBLEMS OF MOULD TECHOLOGY

Most read articles by the same author(s)

1 2 > >>