Increasing the uniformity of the cast structure aluminum alloy impact constant magnetic field when it is poured

Authors

  • Е. В. Середенко Физико-технологический институт металлов и сплавов НАН Украины, Киев

Keywords:

aluminum alloy, cast structure, microscale perturbations, constant magnetic field

Abstract

It is shown, that when the aluminum Al−Cu−REM alloy is poured into the mold under the condition Re> 2300, microscаle perturbations arise in the metal flow, leading to mixing of its local volumes having different temperatures due to uneven cooling of the flow. Under conditions of cooling of the casting at Fo = 5, the inhomogeneity of the distribution of inclusions of the metallic phases is fixed in the metal structure. Zones of more cooled volumes existed in the melt stream are enriched of inclusions, and ess cooled depleted. The application of a constant magnetic field to the melt (Ha = 13.6, N = 0.04, Al = 3.8), suppresses the perturbations in the melt flow, which contributes to the formation of a uniform casting structure.

Author Biography

Е. В. Середенко, Физико-технологический институт металлов и сплавов НАН Украины, Киев

канд. техн.наук, ст. науч. сотр.

References

Povkh, I. L. (1969) Tekhnicheskaya gidromekhanika [Technical hydromechanics]. L.: Mashinostroenie, 524 s. [in Russian].

Birkgof, G. (1963) Gidrodinamika [Hydrodynamics]. Moscow: Inostrannaya literatura, 244 s. [in Russian].

Vukota, B. (2010) Metal Shaping Processes: Casting and Modeling. Particulates Processing Deformation Processes. Metal Removal.: New York. Industrial Press Inc, 2010, 431 p. [in English].

Kurdyumov, A. V., Pikunov, M. V., Chursin, V. M., Bibikov, Ye. L. (eds) (1986) Proizvodstvo otlivok iz splavov tsvetnykh metallov: Uchebnik dlya vuzov [Production of castings from non-ferrous alloys: Textbook for high schools]. Moscow: Metallurgiya, 416 s. [in Russian].

Kolmogorov, A. N. (1942) Uravneniya turbulentnogo dvizheniya neszhimaemoy zhidkosti [Equations of turbulent motion of an incompressible fluid]. Izv. AN SSSR. Seriya fizicheskaya, T. 6, no. 1–2, pp. 56–58. [in Russian].

Dubodelov, V. I., Seredenko, V. A., Seredenko, Ye. V., Parenyuk, A. A. (2015) Vliyanie dvizheniya rasplava na dispergirovanie dobavki v obeme metalla na nachalnom etape splavleniya komponentov monotekticheskoy sistemy [Effect of melt movement on the dispersion of the additive in the bulk of the metal at the initial stage of fusing the components of the monotectic system]. Protsessy litya, no. 4, pp. 47–55. [in Russian].

Yefimov, V. A. (1991) Vliyanie vneshnikh vozdeystviy na protsessy formirovaniya otlivok [The influence of external influences on the formation of castings]. Spetsialnye sposoby litya: Spravochnik. Moscow: Mashinostroenie, pp. 10–52. [in Russian].

Gelfgat, Yu. M., Lielausis, O. A., Shcherbinin, E. V. (1975) Zhidkiy metall pod deystviem elektromagnitnykh sil [Liquid metal under the influence of electromagnetic forces]. Riga: Zinatne, 248 s. [in Russian].

Li, Xi, Ren, Z., Gagnoud, A., Budenkova, O., Bojarevics, A., Fautrelle, Y. (2012) Thermo-electric motions and structures generated by static magnetic fields during the solidification of metallic alloys // Journal of Iron and Steel Research International. Vol. 19, supl. 1, no. 1, pp. 9–18 [in English].

Zhivoderov, V. M., Ananchenko, T. O. (1986) Povyshenie strukturnoy i khimicheskoy odnorodnosti splava AL 4 [Increase of structural and chemical homogeneity of the alloy AL 4]. Liteynoe proizvodstvo, no. 5, pp. 7–11 [in English].

Dubodelov, V. I., Seredenko, V. A., Kosinskaya, A. V., Seredenko, Ye. V., Bogatyreva, Zh. D. (2014) Struktura i mikrotverdost Al–Mn splavov v oblasti evtekticheskogo i peritekticheskogo prevrashcheniy, zalitykh v kokil pri nalozhenii postoyannogo magnitnogo polya [The structure and microhardness of Al-Mn alloys in the region of eutectic and peritectic transformations filled into a mold when a constant magnetic field is applied]. Protsessy litya, no. 2, pp. 50–57 [in Russian].

Guo, J. Q., Kita, K., Kazama, N. S., Nagahora, J., Ontera, K. (1995) Mechanical properties, microstructure and crystal structures of Al-3xCu2xFexCexZr (x = 1 – 3 at.%) alloys extruded from their atomized powders. Mater. Sci. Eng. A – Struct. Mater., Vol. 203, no. 1, pp. 420–426 [in English].

Dytnerskiy, Yu. I. (2002) Protsessy i apparaty khimicheskoy tekhnologii. Teoreticheskie osnovy рrotsessov khimicheskoy tekhnologii. Gidromekhanicheskie i teplovye protsessy i apparaty [Processes and apparatus of chemical technology. Theoretical bases of processes of chemical technology. Hydromechanical and thermal processes and apparatus]. Moscow: Khimiya, Ch. 1, 400 s. [in Russian].

Kutateladze, S. S. (1986) Analiz podobiya i fizicheskie modeli [Similarity analysis and physical models]. Novosibirsk: Nauka, 295 s. [in Russian].

Patskevich, I. R., Ryabov, V. R., Deev, G. F. (1991) Poverkhnostnye yavleniya pri svarke metallov [Surface phenomena in the welding of metals]. K.: Nauk. dumka, 240 s. [in Russian].

Seredenko, Ye. V., Dubodelov, V. I., Khoruzhiy, V. Ya. (2014) Modifitsirovanie postoyannym magnitnym polem litoy struktury mnogokomponentnogo splava na baze sistemy Al–Cu–Se pri zalivke, okhlazhdenii i zatverdevanii [Modification of the cast structure of a multicomponent alloy based on the Al-Cu-Ce system with a permanent magnetic field during pouring, cooling and solidification]. Protsessy litya, no. 4, pp. 23–32. [in Russian].

Sosnenko, M. N. (1967) Sovremennye liteynye formy [Modern molds]. Moscow: Mashinostroenie, 234 s. [in Russian].

Smitlz, K. Dzh. (1980) Metally [Metals]. Per. s nem. Moscow: Metallurgizdat, 446 s. [in Russian].

Leenson, I. (2016) Khimicheskie elementy. Putevoditel po periodicheskoy tablitse [Chemical elements. Guide to the periodic table]. M.: AST, 167 s. [in Russian].

Bykov, V. A. (2007) Magnitnaya vospriimchivost razbavlennykh splavov Al−Ce, Al−Dy, Al−Yb pri vysokikh temperaturakh [Magnetic susceptibility of dilute Al−Ce, Al−Dy, Al−Yb alloys at high temperatures]. Extended abstract of candidate’s thesis: 01. 04. 07. Yekaterinburg, 20 s.

[in Russian].

Published

03-03-2018

How to Cite

Середенко, Е. В. . (2018). Increasing the uniformity of the cast structure aluminum alloy impact constant magnetic field when it is poured. Casting Processes, 128(2), 41–48. Retrieved from https://plit-periodical.org.ua/index.php/plit/article/view/193

Issue

Section

CRYSTALLIZATION AND STRUCTURE FORMATION OF ALLOYS

Most read articles by the same author(s)